Manufacturing

Gain a plan resistant to market shifts and unexpected changes in the supply chain

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Through digitalization and the implementation of artificial intelligence in the planning process, Magna Bohemia is on the path to increasing its flexibility in responding to unexpected changes from end customers. This will allow us to adapt more quickly to changes in the input data of the production plan.

Lukáš Škarýd

CEO, Magna Bohemia

We needed an overview of the production status and individual metrics, accessible to everyone, to optimize the production process. Now, even line workers on the shop floor can see real-time reports on KPI fulfillment.

Lukáš Jac

Data Analyst, Škoda Auto

Adastra helped us take a broader perspective around our analytics platform. Their team of experts established and implemented a future-proof architecture that enables us to scale our Power BI platform across all Magna divisions globally.

Stefan Tropper

Director, B2B & Solutions, Magna Global IT

Plan production with data and AI

Rely on the Adastra OptiSuite platform

Do you need an optimized production plan that can be set up in minutes instead of days and is resistant to market shifts and unexpected changes in the supply chain?

Our robust optimization platform OptiSuite harnesses the power of AI to solve the most challenging production planning problems with advanced algorithms.

3-6

months ROI

5-15 %

increase in production productivity

Minutes

not days, to create and adjust the production plan

30-70 %

reduction in operational costs

Knowledge in Systems, Not Just in People

6 Reasons to Integrate AI Into Your Planning Process

Optimize inventory management and plan transparently

Gain more accurate monitoring and clearer reporting. Simplify the entire process by integrating with other applications.

Ensure smooth production flow

Integrate constraints and changes in production during machine downtime. Quickly adapt to market shifts and unexpected changes in the supply chain.

Minimize machine reconfigurations

Create an efficient plan that optimizes machine changes. Reduce downtime and keep production moving.

Reduce consumption to a minimum

Consume less material during production, minimize waste, and reduce defects.

Allocate personnel efficiently

Shift employees’ focus to tasks with higher added value.

Reduce reliance on key individuals

Knowledge will reside in systems, not just in the heads of individuals.

4 Steps to Production Planning Optimization

We integrate AI into your production planning within 5-8 months, depending on the availability and quality of your data.

1. Analysis
  • Analysis of exiting processes – assessment
  • Planning criteria audit
  4 weeks

2. Prototype
  • Proof of concept in a minimum viable version
  4-6 weeks

3. Development & Customization
  • Development and customization of the application within the customer environment
  6-12 weeks

4. Integration
  • Integration into the corporate environment
  6-12 weeks

Empower Your Manufacturing with Adastra’s Solutions

Leverage advanced analytics and predictive modeling to achieve efficiency gains. Innovate your manufacturing strategies, improve product quality, and enhance competitiveness.

Manufacturing Optimization – OptiSuite

Utilize the Optimus platform’s advanced algorithms to automate and optimize various processes in large-scale operations.

Implement Advanced Analytics and AI

Enhance manufacturing production quality and efficiency to maximize profitability.

Failure Prevention

Proactively identify operational issues in machinery to reduce costs and minimize downtime due to malfunctions.

Streamline Planning, Budgeting, and Forecasting

Digitize regulatory and inspection reporting to reduce costs and save time.

CO2 Optimization

Benefit from our expertise in delivering processes, methodologies and software to major automotive brands for CO2 emission control.

IT Transformation & Architecture

Partner with us to modernize your IT ecosystem into a secure, cloud-based, scalable solution.

Data Collection and Consolidation

Optimize data storage and utilization for more efficient operations. Our data warehouse (DWH) ensures seamless integration of data across platforms.

Unlock Business Value with Advanced Analytics

Capitalize on the growing volume of data stored on cloud and big data platforms to drive business opportunities.

Become a Leader in Production

Join Industry 4.0 with Adastra’s intelligent data solutions. Get an optimized production plan.

Success Story

Reducing Complexity in Industrial Documentation

Together with ABB, Adastra implemented an AWS-based solution that extracts, structures, and delivers only the information that matters. The result is more accurate documentation, reduced manual effort, and a better experience for engineering and project teams. This use case shows how manufacturers can use modern cloud technologies to simplify complexity without compromising accuracy.

SUCCESS STORY

Magna Bohemia Is Moving Towards More Flexible Production Planning Through Digitalization and AI Implementation

All data in one place and in high quality as the foundation for automated complex decisions? Magna Bohemia, in collaboration with Adastra, is transforming its digital landscape.

  • Increase efficiency with AI

  • Integration of production data

  • Automation of production planning and scheduling

  • Minimizing reliance on key individuals

SUCCESS STORY

AI-Based Image Anomaly Detection

Our client, one of the large foam manufacturers in Ontario, was looking to automate their shop floor and existing, manual anomaly detection process.

Using advanced analytics, Adastra developed a proof of concept in one of the client’s 30 plants. The solution compares images of the foam from past successful production runs with current runs, alerting the organization of any deviations.

Learn how the partnership provided the client with the following benefits:

2-5%

scrap reduction

$1M

savings per year

6

weeks PoC implementation

Increased Agility with Predictive Supply Chain Analytics for a Large Automotive Manufacturer
SUCCESS STORY

Increased Agility with Predictive Supply Chain Analytics for a Large Automotive Manufacturer

Our client, one of the world’s leading automotive parts manufacturers, needed help creating a data environment that would allow for easy consumption and use to leverage the data for predictive analytics and demand forecasting.

With Adastra’s help, the client was able to modernize their data estate and implement advanced analytics using Microsoft’s Power Platform.
Learn how the partnership provided the client with the following benefits:

Time

savings on purchase order changes

6x

faster time to market for planning and forecasting adjustments

16%

increase in customer satisfaction rate

Success Stories

Featured Resources

FAQ

How does Adastra's approach to smart manufacturing address the challenges posed by evolving market dynamics and intense competition?

Adastra’s approach focuses on leveraging advanced analytics and data-driven strategies to enhance manufacturing performance and efficiency. By embracing smart technologies and implementing real-time monitoring, predictive analytics, and collaborative solutions, we empower organizations to adapt to changing market conditions, meet customer demands for customization, and stay ahead of competition.

Adastra’s solutions enable organizations to optimize cost management through various means, such as dynamically adjusted schedules using asset-tracking sensors, predictive maintenance to reduce downtime and waste, and streamlined planning, budgeting, and forecasting processes. By leveraging advanced analytics and AI, we help organizations identify cost-saving opportunities, minimize waste, and enhance operational efficiency, driving down operating costs.

Adastra ensures data stewardship by implementing robust processes and technologies to maintain the integrity of manufacturing data. This includes validating data accuracy, ensuring data completeness, and providing secure and accessible data storage and retrieval mechanisms. This is crucial for informed decision-making as reliable data serves as the foundation for insights and strategic choices in manufacturing operations.

Embrace Smart Manufacturing Now